Tokyo-made Edo Sashimono is a type of wood joinery made with hand-cut dovetail joints – without nails. The word sashimono is derived from monosashi, meaning “woodwork ruler”.
This craft is characterised by its restrained ornamentation and simple lacquering techniques that bring out the natural beauty of the mulberry, zelkova, or paulownia wood grain.
Kyo Sashimono (Kyoto-style wood furniture) was particularly known for storing tea utensils and being used by the imperial court and aristocracy, whereas Edo Sashimono was used by Samurai families and townspeople, including merchants and Kabuki actors.
To show the quality of craftsmanship and wood and underline that these pieces are not heavy and rustic, but rather chic and smart, sometimes light thin boards are purposefully used.
The joints of Edo Sashimono are made in such a way that they are barely seen from the outside. Despite its delicate appearance, Edo wood joinery is sturdy and can be used for many generations.
Brief history
This craft is based on the Kyo wood joinery, produced as part of the Heian period (794-1185 AD) court culture. In the Muromachi period (1336-1573 AD), carpentry skills evolved, giving rise to professional cabinet-makers who made furniture pieces like chests of drawers, display cabinets, and boxes for storing tea ceremony items.
Kyo wood joinery developed as the tea ceremony culture, Chanoyu, did. Another type of wood joinery is Osaka Karaki Sashimono, derived from Chinese joinery techniques studied by Japanese missions visiting the Tang dynasty (618-907 AD).
Edo wood joinery began in the Edo period (1603-1868 AD), when the Tokugawa shogunate (feudal military government) relocated artisans from across the whole country to establish artisan towns specialising in a particular craft such as blacksmithing, dyeing and carpentry in some areas of Edo.
In the middle of the Edo period, as handcraft manufacturing developed and demand increased, carpentry work was sub-divided. As a result, cabinet making was established as a separate profession, alongside temple and shrine carpenters and artisans of doors and shoji screens.
Production Process
Since the beauty of the wood grain is important in Edo Sashimono, the wood materials (mulberry, zelkova, paulownia, or cedars) are purchased from decorative timber specialists, not from general timber merchants. After the logs are delivered, they are sawn into a variety of thicknesses and sizes, stacked outside the workshop, and left to dry.
Wood is cut based on how to best display the unique features of the wood grain. The thickness of the timber is measured using a line-marking gauge and ruler, and then planed or shaved to the proper size.
Wood is carefully planned to the exact dimensions; dovetail joints are marked and then cut by a chisel. These joints must be perfectly cut, else will not fit in.
The accuracy of the joints showcases the precision and expertise needed for the craft. It can be said that the workmanship of Edo Sashimono rests on having both accurate and hidden joinery.
Each piece is temporarily assembled to check that the dovetails are aligned and are firmly interlocked. After a thorough inspection, the piece is disassembled.
Later, strong glue is applied to the surfaces of the joints, which are first fitted by tapping with a fist. A hammer is then used to ensure all parts fit closely and firmly.
The surface is planed smooth with a hand plane, while any fine scratches are checked for by fingertip and corners are rounded off. To finish the wood, scouring rush plants or sandpaper is used to polish the surface.
Finally, lacquer is applied. Large items are lacquered by a lacquering expert, but most items are lacquered by the wood joinery expert.
Lacquering can take several days as many coats of lacquer are applied and it involves brushing on a single coat followed by a day of drying. When lacquering is complete, metal fittings are attached to finish the piece.